Sand Making Crusher
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Sand Making Crusher

The sand making crusher is a type of crusher which uses impact energy to crush materials. It can reduce the size of materials and create sand of desired shape and size by using a high speed rotating impeller. It is suitable for crushing rocks and other hard materials.
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Product Introduction

Introduction:

Sand making crusher is a highly efficient crushing machine that is specially designed for producing artificial sand, which is widely used in the construction industry for residential and commercial purposes. Our Sand making crusher is a perfect machine that can produce the required type of sand in any quantity, based on the customer's requirement.

 

Features:

1. High Production Capacity: Our Sand making crusher is designed to produce high-quality artificial sand in large quantities. The machine is capable of producing up to 300 tons of sand per hour, which makes it ideal for large projects.

 

2. Low Operating Costs: Our Sand making crusher is designed to operate efficiently while keeping operating costs low. The machine is equipped with advanced technology and features that help to reduce energy consumption and maintenance costs.

 

3. Easy Maintenance: The Sand making crusher is designed for easy maintenance, which ensures maximum uptime and productivity. The machine is easy to disassemble and reassemble for cleaning and maintenance, making it an ideal choice for busy construction sites.

 

4. High-Quality Sand: Our Sand making crusher is designed to produce high-quality artificial sand that is comparable to natural sand. The machine uses advanced technology to produce sand that is uniform in size, shape, and texture, which makes it perfect for use in construction projects.

 

Applications:

Our Sand making crusher is used in a variety of applications, including:

 

1. Road Construction: Our Sand making crusher is perfect for use in road construction projects, where high-quality sand is required.

 

2. Building Construction: The machine is ideal for producing sand for building construction, including residential and commercial buildings.

 

3. Infrastructure: Our Sand making crusher is the perfect choice for infrastructure projects, including highways, bridges, and tunnels.

 

4. Landscaping: The Sand making crusher is perfect for use in landscaping projects, where sand is required to create decorative features, such as ponds and waterfalls.

 

Conclusion:

Our Sand making crusher is a highly efficient and reliable machine that is designed to produce high-quality artificial sand in large quantities. The machine is perfect for use in a variety of construction projects, including road construction, building construction, infrastructure, and landscaping. With its high production capacity, low operating costs, easy maintenance, and high-quality sand, it is the perfect choice for any construction project.

 

Introduction

 

The sand making crusher is commonly used in the production of artificial sand and aggregates for construction projects. The machine is designed with a unique rock-on-rock crushing principle, where the feed material is fed into the center of the impeller, and then accelerated outward by the centrifugal force of the impeller. This high-speed impact and crushing process result in the creation of high-quality and evenly graded sand particles.

 

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Applications

 

1. Construction
Sand-making machines are used in the construction industry to shape and grade aggregates, such as sand, gravel, and asphalt.

2. Mining
Sand-making machines are used to extract minerals from ore, process the minerals into smaller particles, and then refine them.

3. Manufacturing
Sand-making machines are used in the production of products such as glass, ceramics, and bricks.

4. Recreation
Sand-making machines are used in recreational activities such as beach volleyball and sandcastle building.

5. Landscaping
Sand-making machines are used to create customized landscaping solutions for gardens, parks, and other outdoor spaces.

 

Features

 

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1.Double-chamber rotor design;

2.The production capacity is more than doubled;

3.The feeding size is doubled;

4.The wear of the rotor is reduced. More than 1 times;

5.Energy consumption reduced by more than 50%;

In addition, the quick replacement system can greatly reduce the replacement time of wearing parts, which is also beneficial to the warranty. Used in conjunction with the jaw crusher, the sand making process can be simplified.

 

Sand Making Crusher Structure

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① The feed size is doubled.

The feed particle size is large, and the feed size can reach 100mm (the feed size of conventional sand making machines is about 40mm), which exceeds the feed particle size limit of conventional Barmac series vertical shaft impact crushers.

② Double-cavity discharge design.

The discharge diameter is large, and the available angle of the discharge port is allowed to reach 89%, which reduces the processing flow of materials in the cavity and realizes non-blocking production.

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③ The wear of the rotor wearing parts is more than doubled.

The core part of the rotor is protected by a specially designed alloy cutter head and a protective block. The whole machine is equipped with a vibration switch and a high-strength rubber shock absorber to ensure that the rotor body is not worn or cracked. The rotor is made of standard special alloy material, and after thickening treatment, the service life is extended by more than 1 times.

④ The protective block of the sand making machine is made of a more practical alloy material - high chromium alloy, which has high practicability and strong toughness, and its service life is more than double that of conventional materials. The frequency of replacing the protective block is greatly reduced, and the overall production efficiency of the sand making machine is also improved.

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Fineness Modulus

 

Incoming material type:

Sampling method:

Sampling weight (g):

Sieve Type:

Raw material specifications:

Sand making machine model:

limestone finished sand

standard sampling

500

Experimental standard sieve

Pure 1~3 pebbles

ZS series

Classified specifications of finished sand

Experiment weighing (g)

Percentage (%)

Finished sand fineness modulus calculation formula

Calculation result of fineness modulus

Greater than 4.7mm

6

1.2

Fineness modulus MX=[ (A0.15 + A0.3 + A0.6 + A1.18 + A2.36) - 5A4.75 ]/ (100 - A4.75)

2.8

2.36~4.7mm

76

15.2

1.8~2.36mm

167

33.4

0.6~1.18mm

84

16.8

0.3~0.6mm

49

9.8

0.15~0.3mm

30

6

0.075~0.15mm

32

6.4

0~0.075mm

56

11.2

Finished sand fineness modulus standard

Fineness modulus range

The average particle size

Judgment of the result of the finished sand

 

Working Principle of Sand Making Machine

 

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The material enters the crushing chamber through the middle feeding port, and under the action of the centrifugal force of the high-speed rotor, the material hits the crushing wall (annular liner or sand bed of stone layer) at a specific speed and direction to form a crushing process, and the gap between the material and the material is repeated again. Forming a shear friction curtain layer, these specific conditions ensure the stability of the crushing situation and the high quality of the finished sand when crushing various stone materials.

The ZS single-motor sand making machine developed by our company utilizes the high-force impact of the rotor during high-speed rotation to throw the material entering the cavity through the throwing port and then collides with the annular liner, and then the material rebounds on the return journey, and is separated from other materials. The materials collide and rub against each other again to form the crushing and shaping of the materials. The crushed mixed material is graded and screened by the vibrating screen, the finished product that meets the requirements is transported to the finished product stockpile by the finished product belt conveyor, and the unqualified material returns to the seconds making machine for re-crushing, thus forming a closed loop system.

 

Technical Data

 

Model

ZS1624

ZS2028

Feed size (mm)

≤70mm

≤100mm

Throughput (t/h)

60-150

100-500

Rotor diameter (mm)

950×220

1212×220

Number of throwing ports

2

2

Speed ​​(m/s)

80

70

Motor power (kw)

110-160

160-400

Note: The parameters and models are subject to change without prior notice.

Another: The production capacity and crushing effect of the sand making machine depend on the physical and chemical indicators of the material, the gradation ratio of the feed material and the rotor speed; the feed particle size depends on the material type, the rotor speed and the larger particle size stone on the feed particle size distribution curve The gradation ratio (square mesh).

 

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